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Jiangce Chen,
Jiangce Chen
5000 Forbes Ave. Pittsburgh, PA 15213-3890
Email: jiangce.chen@uconn.edu
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Wenzhuo Xu,
Wenzhuo Xu
5000 Forbes Ave Pittsburgh, PA 15289
Email: wxu2@andrew.cmu.edu
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Martha Baldwin,
Martha Baldwin
5000 Forbes Ave Pittsburgh, PA 15289
Email: mebaldwi@andrew.cmu.edu
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Bjorn Nijhuis,
Bjorn Nijhuis
P.O. Box 217 Enschede, Enschede NL7500AE Netherlands
Email: b.nijhuis@utwente.nl
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Ton van den Boogaard,
Ton van den Boogaard
P.O. Box 217 no Enschede, 7500 AE Netherlands
Email: A.H.vandenBoogaard@utwente.nl
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Noelia Grande Gutierrez,
Noelia Grande Gutierrez
5000 Forbes Avenue 220 Scaife Hall Pittsburgh, PA 15213
Email: ngrandeg@andrew.cmu.edu
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Sneha Prabha Narra,
Sneha Prabha Narra
Department of Mechanical Engineering 5000 Forbes Avenue Pittsburgh, PA 15213
Email: snarra@andrew.cmu.edu
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Christopher McComb
Christopher McComb
5000 Forbes Avenue 4126 Wean Hall Pittsburgh, PA 15213
Email: ccm@cmu.edu
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Author and Article Information
Jiangce Chen
5000 Forbes Ave. Pittsburgh, PA 15213-3890
Wenzhuo Xu
5000 Forbes Ave Pittsburgh, PA 15289
Martha Baldwin
5000 Forbes Ave Pittsburgh, PA 15289
Bjorn Nijhuis
P.O. Box 217 Enschede, Enschede NL7500AE Netherlands
Ton van den Boogaard
P.O. Box 217 no Enschede, 7500 AE Netherlands
Noelia Grande Gutierrez
5000 Forbes Avenue 220 Scaife Hall Pittsburgh, PA 15213
Sneha Prabha Narra
Department of Mechanical Engineering 5000 Forbes Avenue Pittsburgh, PA 15213
Christopher McComb
5000 Forbes Avenue 4126 Wean Hall Pittsburgh, PA 15213
Email: jiangce.chen@uconn.edu
Email: wxu2@andrew.cmu.edu
Email: mebaldwi@andrew.cmu.edu
Email: b.nijhuis@utwente.nl
Email: A.H.vandenBoogaard@utwente.nl
Email: ngrandeg@andrew.cmu.edu
Email: snarra@andrew.cmu.edu
Email: ccm@cmu.edu
J. Manuf. Sci. Eng. 1-13 (13 pages)
Paper No: MANU-23-1697 https://doi.org/10.1115/1.4065316
Published Online: April 15, 2024
Article history
Received:
November 16, 2023
Revised:
April 8, 2024
Accepted:
April 8, 2024
Published:
April 15, 2024
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Citation
Chen, J., Xu, W., Baldwin, M., Nijhuis, B., van den Boogaard, T., Grande Gutierrez, N., Prabha Narra, S., and McComb, C. (April 15, 2024). "Capturing Local Temperature Evolution during Additive Manufacturing through Fourier Neural Operators." ASME. J. Manuf. Sci. Eng. doi: https://doi.org/10.1115/1.4065316
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Abstract
High-fidelity, data-driven models that can quickly simulate thermal behavior during additive manufacturing (AM) are crucial for improving the performance of AM technologies in multiple areas, such as part design, process planning, monitoring, and control. However, the complexities of part geometries make it challenging for current models to maintain high accuracy across a wide range of geometries. Additionally, many models report a low mean square error (MSE) across the entire domain of a part. However, in each time step, most areas of the domain do not experience significant changes in temperature, except for the regions near recent depositions. Therefore, the MSE-based fidelity measurement of the models may be overestimated. This paper presents a data-driven model that uses the Fourier Neural Operator to capture the local temperature evolution during the AM process. Beside MSE, the model is also evaluated using the R2 metric, which places great weight on the regions where the temperature changes significantly than MSE. The model was trained and tested on numerical simulations based on the Discontinuous Galerkin Finite Element Method for the Direct Energy Deposition AM process. The results shows that the model maintains 0.983-0.999 R2 over geometries not included in the training data, which is higher than Convolutional Neural Networks and Graph Convolutional Neural Networks we implemented, the two widely used architectures in data-driven predictive modeling.
Issue Section:
Research Paper
Keywords:
Modeling and simulation, Rapid prototyping and solid freeform fabrication
Topics:
Additive manufacturing, Modeling, Temperature, Convolutional neural networks, Architecture, Computer simulation, Design, Errors, Finite element methods, Production planning, Rapid prototyping, Simulation, Stereolithography, Weight (Mass)
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