Capturing Local Temperature Evolution during Additive Manufacturing through Fourier Neural Operators (2024)

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Jiangce Chen,

Jiangce Chen

5000 Forbes Ave. Pittsburgh, PA 15213-3890

Email: jiangce.chen@uconn.edu

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Wenzhuo Xu,

Wenzhuo Xu

5000 Forbes Ave Pittsburgh, PA 15289

Email: wxu2@andrew.cmu.edu

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Martha Baldwin,

Martha Baldwin

5000 Forbes Ave Pittsburgh, PA 15289

Email: mebaldwi@andrew.cmu.edu

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Bjorn Nijhuis,

Bjorn Nijhuis

P.O. Box 217 Enschede, Enschede NL7500AE Netherlands

Email: b.nijhuis@utwente.nl

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Ton van den Boogaard,

Ton van den Boogaard

P.O. Box 217 no Enschede, 7500 AE Netherlands

Email: A.H.vandenBoogaard@utwente.nl

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Noelia Grande Gutierrez,

Noelia Grande Gutierrez

5000 Forbes Avenue 220 Scaife Hall Pittsburgh, PA 15213

Email: ngrandeg@andrew.cmu.edu

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Sneha Prabha Narra,

Sneha Prabha Narra

Department of Mechanical Engineering 5000 Forbes Avenue Pittsburgh, PA 15213

Email: snarra@andrew.cmu.edu

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Christopher McComb

Christopher McComb

5000 Forbes Avenue 4126 Wean Hall Pittsburgh, PA 15213

Email: ccm@cmu.edu

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Author and Article Information

Jiangce Chen

5000 Forbes Ave. Pittsburgh, PA 15213-3890

Wenzhuo Xu

5000 Forbes Ave Pittsburgh, PA 15289

Martha Baldwin

5000 Forbes Ave Pittsburgh, PA 15289

Bjorn Nijhuis

P.O. Box 217 Enschede, Enschede NL7500AE Netherlands

Ton van den Boogaard

P.O. Box 217 no Enschede, 7500 AE Netherlands

Noelia Grande Gutierrez

5000 Forbes Avenue 220 Scaife Hall Pittsburgh, PA 15213

Sneha Prabha Narra

Department of Mechanical Engineering 5000 Forbes Avenue Pittsburgh, PA 15213

Christopher McComb

5000 Forbes Avenue 4126 Wean Hall Pittsburgh, PA 15213

Email: jiangce.chen@uconn.edu

Email: wxu2@andrew.cmu.edu

Email: mebaldwi@andrew.cmu.edu

Email: b.nijhuis@utwente.nl

Email: A.H.vandenBoogaard@utwente.nl

Email: ngrandeg@andrew.cmu.edu

Email: snarra@andrew.cmu.edu

Email: ccm@cmu.edu

J. Manuf. Sci. Eng. 1-13 (13 pages)

Paper No: MANU-23-1697 https://doi.org/10.1115/1.4065316

Published Online: April 15, 2024

Article history

Received:

November 16, 2023

Revised:

April 8, 2024

Accepted:

April 8, 2024

Published:

April 15, 2024

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Citation

Chen, J., Xu, W., Baldwin, M., Nijhuis, B., van den Boogaard, T., Grande Gutierrez, N., Prabha Narra, S., and McComb, C. (April 15, 2024). "Capturing Local Temperature Evolution during Additive Manufacturing through Fourier Neural Operators." ASME. J. Manuf. Sci. Eng. doi: https://doi.org/10.1115/1.4065316

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Abstract

High-fidelity, data-driven models that can quickly simulate thermal behavior during additive manufacturing (AM) are crucial for improving the performance of AM technologies in multiple areas, such as part design, process planning, monitoring, and control. However, the complexities of part geometries make it challenging for current models to maintain high accuracy across a wide range of geometries. Additionally, many models report a low mean square error (MSE) across the entire domain of a part. However, in each time step, most areas of the domain do not experience significant changes in temperature, except for the regions near recent depositions. Therefore, the MSE-based fidelity measurement of the models may be overestimated. This paper presents a data-driven model that uses the Fourier Neural Operator to capture the local temperature evolution during the AM process. Beside MSE, the model is also evaluated using the R2 metric, which places great weight on the regions where the temperature changes significantly than MSE. The model was trained and tested on numerical simulations based on the Discontinuous Galerkin Finite Element Method for the Direct Energy Deposition AM process. The results shows that the model maintains 0.983-0.999 R2 over geometries not included in the training data, which is higher than Convolutional Neural Networks and Graph Convolutional Neural Networks we implemented, the two widely used architectures in data-driven predictive modeling.

Issue Section:

Research Paper

Keywords:

Modeling and simulation, Rapid prototyping and solid freeform fabrication

Topics:

Additive manufacturing, Modeling, Temperature, Convolutional neural networks, Architecture, Computer simulation, Design, Errors, Finite element methods, Production planning, Rapid prototyping, Simulation, Stereolithography, Weight (Mass)

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